Intuitive handling, ease of integration, and factory-calibrated 3D data output in millimeter values ensure that a wide variety of inspection tasks can be easily performed.
The TriSpector1000 also enables the customization of complex inspections. Three different variants for varying working areas (56 mm to 116 mm, 141 mm to 514 mm, and 321 mm to 1,121 mm) ensure optimal task completion and integration of the sensor into the machine environment.
The 3D image detection of moving objects using laser triangulation is independent of object properties, background influences, and ambient lighting conditions. It simultaneously provides up to 2,000 3D profiles per second, resulting in high-resolution measurement results that the Vision sensor immediately converts and outputs as actionable millimeter values. This allows machine builders and integrators to quickly and easily duplicate inspection tasks, and in the event of a failure, the user can replace the device without downtime using the saved data and configurations. Data transmission through digital outputs and the Gigabit Ethernet interface allows for rapid reaction through process and machine control if necessary.
The four image analysis tools integrated into the TriSpector1000 (shape locator, area tool, plane tool, and region locator) allow you to locate, check, and evaluate objects and their properties. All tools can be easily used via SICK's SOPAS configuration software. With the shape locator, the 3D shape of an object is established using a reference image that the TriSpector1000 must recognize during the process. The area tool measures whether parts are present and, if so, whether they are present in the correct quantity or at the correct height. This tool uses the position and alignment detected by the shape locator, e.g., of a box, to position the measuring window at the correct point on the object. The plane tool handles inspection tasks where, based on the angle of surfaces, it is determined, e.g., whether a screw cap has been applied correctly. With its region locator, the TriSpector1000 locates objects within a user-defined area, regardless of their shape. This allows, for example, the reliable verification of the presence of different parts in a sorting tray for folding cartons, while simultaneously identifying where something might be missing. Thanks to its intuitive user interface, the operator can easily commission and operate the TriSpector1000. All the tools are characterized by their ease of use and flexibility, and, especially when combined, offer a wide range of inspection solutions.
The TriSpector1000 features an anodized aluminum housing, offers two protection ratings (IP65 or IP67), and is available with a shatterproof glass or plastic front panel. Thanks to laser triangulation, measurements are independent of the color, shape, gloss, and texture of surfaces, as well as the gloss characteristics of chocolates, cookies, lozenges, tablets, or small parts. Furthermore, this sensor can detect intensity data, allowing for the monitoring of the presence of labels or printed patterns.
Virtually all inspection processes can be adjusted step by step with minimal effort. The appropriate version of the TriSpector1000 is selected and mounted according to the mounting situation or working distance. When adjusting the tools, the configuration interface displays the adjustment and alignment of the measuring window, as well as the laser scan. The transport device's travel speed is detected by encoders, and the TriSpector1000 automatically takes this into account when calculating 3D profiles. In the next step, the necessary inspection tools are activated. The shape locator detects the reference object, e.g., a box of cookies, and identifies any misalignments or different positions on the transport device. Measuring windows are then placed over the various areas using the area tool. The data from the shape locator is used to track the different areas, regardless of the actual position of the cardboard box, and to check its contents. If the contents are completely missing, an error will be reported. If the contents are insufficient, in certain circumstances, this may be due to a previous failed packaging step. If the content is excessive, under certain circumstances, it can negatively impact a subsequent process, such as sealing the packaging. Therefore, 3D inspection with the TriSpector1000 detects or prevents errors in the packaging process.
