The result is a more robust model that is better suited to work environments with foreign material intrusion and static noise. Furthermore, precise adjustments during setup are easier thanks to the newly developed circulation unit.
The system, in which up to 64 sliders are managed by a YHX controller, is inherited from the current LCM-X model, but the newly developed Standard Profile software eliminates programming work within the controller and simplifies the construction of automated equipment.
Since first launching the linear conveyor module in Japan in 2013, Yamaha Motor has continued to improve it by listening to feedback from customers working with production lines. With the new, even more user-friendly LCMR200, this unit will contribute even more to greater process efficiency in factories and across a wide range of industries worldwide.
■ Market Background and Product Overview:
Due to shorter product lifecycles, the need for multi-product and variable-volume production is increasing at Monozukuri (manufacturing) facilities. Therefore, greater flexibility and faster response capabilities are also required in the transfer process. In this context, the linear conveyor module enables easier and more flexible line reconfiguration than conventional belt and roller conveyors, as well as high-speed and high-precision transfers. The LCMR200 is expected to be applied across a wide range of industries and its adoption will be seen in factories worldwide.
In 2013, we launched the LCM100 linear conveyor module as the next-generation conveyor. Since then, it has been a market leader, implemented in the assembly processes of electrical/electronic components and vehicle parts, which have relatively small conveyors. The new LCMR200, while maintaining the conventional concept, now offers improved usability.
From single-axis robots to articulated robots and linear conveyor applications, Yamaha Motor's comprehensive product line strongly supports the automation of diverse production sites. The company continues to build on these strengths in its pursuit of greater efficiency and quality in increasingly complex and diverse production environments.
■ Main Features of the LCMR200 1) High-Speed Transfer, High-Precision Stopping, and Positioning
Direct drive via its linear motor enables high-speed transfers, high-precision stopping, and positioning.
2) Improved Rigidity
Almost the entire length of the module is mounted directly to the chassis to support the linear guide. The linear guide and slider guide block have also been increased in size and strength, while maintaining the same footprint.
3) Greater Design Flexibility
Cable pull direction can be selected between two directions, front and rear, increasing the degree of freedom in electrical wiring and improving area efficiency when constructing reciprocating lines.
4) Newly Developed Circulation Unit with Improved Transit Accuracy
We have a newly developed circulation unit that greatly simplifies slider transfer precision adjustments. This has significantly improved the stability and durability of transit connections.
5) YHX Controller Equipped with New Standard Profile Function
By using the YHX controller's standard profile, customers do not need to create step-by-step programs in the YHX controller. This also allows control of the LCMR200 and the single-axis robot as a positioner from the upper PLC.
