With the latest version of the YSUP-PG programming module, users can quickly obtain optimized programs without needing to produce test assemblies to verify the correct configuration. Working from standard data sources such as the PCB Gerber file, assembly CAD data, and component libraries, YSUP-PG generates programs for each machine. With optimized configuration and all necessary corrections automatically applied, program generation accelerates the start of production.
Yamaha's YSUP factory automation tools feature a unified framework and graphical environment for programming, optimizing, and monitoring equipment within the 1 STOP SMART SOLUTION. Building the complete SMD assembly line in this way allows users to choose from Yamaha's portfolio of equipment designed from the ground up for easy interoperability and rich interactions that support quality assurance and traceability. Buyers can customize their line by selecting the desired machine type for each process and then choosing optional features such as the dispensing head, placement head, and inspection camera resolution.
Defining the future of the 1-STOP SMART SOLUTION, the latest YR-series dispensing, screen printing, SMD mounting, and inspection systems share a common machine control system that ensures seamless and efficient integration and supports powerful features such as quality control options and mobile judgment. These help operators anticipate and resolve production issues in real time to prevent downtime and maximize productivity.
Furthermore, the YR generation of equipment shares an advanced chassis design that enhances rigidity and reliability. Thanks to this approach, the recently announced YRP10e entry-level screen printer achieves class-leading performance, being 25% faster and 40% more accurate than its predecessor. Similarly, by providing advanced stability for fast, accurate, and repeatable component placement in the YRM10 and YRM20 mounters, the same chassis is also incorporated into Yamaha's YRi-V automated optical inspection (AOI) systems. In this case, the robust platform ensures crisp image capture at high scan speeds, leading to short inspection times with high coverage and consistently high accuracy, ultimately delivering improved productivity.
Building upon the foundation and interconnectivity established by sharing these underlying characteristics, the 1 STOP SMART SOLUTION team introduces features that simplify and accelerate assembly and inspection. Automated functions, such as screen loading and aperture cleaning on YRP printers, nozzle maintenance, component checking, and pickup verification on YRM assemblers, ensure fast, error-free production of high-quality assemblies. The latest YRi-V 3D AOI systems with advanced lighting, optics, and image processing add enhancements, such as automatic alignment checking, to accelerate the inspection of assemblies like LED lighting and motor position sensors.
