The Z:TA-R YSM40R is an ultra-high-speed modular assembly machine developed under the concept of revolutionary productivity. It features a compact, 1-meter-wide platform with a 4-head, 4-beam arrangement, and combines high-speed production with versatile and flexible production formats. This new model will succeed the current high-density modular Z:TA YSM40.
While providing the functionality of a rotary head, the newly developed ultra-high-speed RS (Revolutionary Speed) head is also capable of simultaneous picking. Utilizing new high-speed algorithms, the synergistic effect of faster servo motor control and the ZS feeder enables the new model to achieve an assembly speed of 200,000 CPH – the fastest in the world – with exceptional surface area and production line length.
The accuracy of placement and the reliability of assembly are also improved thanks to the adoption of a high-rigidity base frame, the new lightweight X-beam, and a newly developed high-speed side camera that verifies the component's condition in real time immediately after pickup, and before and after assembly. All these improvements allow the Z:TA-R YSM40R to be compatible with extremely small components smaller than 0.201 (0.25mm x 0.125mm).
Furthermore, machine downtime losses have decreased significantly, and production rates have improved thanks to the adoption of new features in Nozzle Care, which performs self-diagnostics and self-repair without interrupting production. Improved accuracy in the automatic data generation of components such as e-Vision, which aids in the prevention of errors—already standard features in previous models—has also contributed to the reduction in machine downtime losses.
